Asset Maintenance Lead

About the role

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking an experienced and hands-on Asset Maintenance Lead to lead the maintenance, reliability, and uptime of critical manufacturing equipment across our operations. This role will have a strong focus on CNC machining equipment and advanced manufacturing assets, including equipment from manufacturers such as DMG MORI, Haas, Mazak, Okuma, DN Solutions/Doosan, and similar OEMs. The Asset Maintenance Lead will be responsible for developing and executing preventive and corrective maintenance programs, troubleshooting equipment failures, coordinating OEM and third-party service providers, managing spare parts, and improving overall equipment reliability. This is a highly hands-on position. The ideal candidate is comfortable working directly on manufacturing equipment, diagnosing mechanical and electrical issues, and partnering closely with Manufacturing, Engineering, Facilities, EHS, and Operations to keep production assets safe, reliable, and available. Key Responsibilities CNC & Manufacturing Equipment Maintenance - Lead preventive, predictive, and corrective maintenance activities for CNC machines and other critical manufacturing equipment. - Troubleshoot complex mechanical, electrical, pneumatic, hydraulic, lubrication, cooling, and controls-related equipment failures. - Support CNC equipment from manufacturers such as DMG MORI, Haas, Mazak, Okuma, DN Solutions/Doosan, and comparable OEMs. - Diagnose equipment faults, alarms, abnormal operating conditions, and recurring failures. - Coordinate equipment repairs, alignments, calibrations, inspections, and OEM service activities. - Support installation, commissioning, relocation, and startup of new or relocated manufacturing equipment. - Partner with Engineering and Manufacturing teams during equipment modifications and upgrades. - Maintain a strong understanding of machine requirements, including compressed air, electrical power, cooling, exhaust, lubrication, and other supporting utilities. Preventive Maintenance & Reliability - Develop and maintain preventive maintenance programs for critical production assets. - Establish maintenance frequencies based on OEM requirements, equipment criticality, operating hours, failure history, and production demands. - Drive equipment reliability and reduce unplanned downtime through proactive maintenance and root-cause analysis. - Track equipment failures and identify recurring reliability issues. - Develop corrective actions for chronic equipment problems. - Support development and tracking of equipment reliability metrics, including uptime, downtime, PM compliance, MTBF, MTTR, and repeat failures. - Establish equipment criticality rankings and maintenance priorities based on production and operational risk. CMMS & Asset Management - Maintain accurate asset records within the company's Computerized Maintenance Management System (CMMS). - Develop equipment hierarchies, PM schedules, work orders, maintenance procedures, and asset histories. - Ensure maintenance activities, repairs, inspections, and equipment downtime are properly documented. - Maintain equipment manuals, drawings, service records, warranties, and OEM documentation. - Develop and maintain critical spare-parts inventories for high-value and production-critical equipment. - Identify long-lead or high-risk replacement components and establish appropriate stocking strategies. Troubleshooting & Emergency Response - Serve as a primary technical resource for manufacturing equipment breakdowns. - Respond to urgent production equipment failures and coordinate recovery efforts. - Perform systematic troubleshooting to identify root causes rather than relying solely on component replacement. - Coordinate with OEM technical support and third-party service providers when specialized expertise is required. - Develop escalation procedures for critical equipment failures that may impact production schedules. Safety & Compliance - Ensure maintenance activities are performed safely and in accordance with company EHS requirements. - Follow and reinforce Lockout/Tagout (LOTO) requirements when servicing energized or potentially hazardous equipment. - Identify equipment hazards and partner with EHS and Engineering to implement appropriate controls. - Verify appropriate machine guarding, interlocks, emergency stops, and safety systems remain functional following maintenance activities. - Support safe electrical, mechanical, hydraulic, pneumatic, and stored-energy maintenance practices. - Participate in equipment-related incident investigations and corrective actions when required. Vendor & OEM Management - Serve as a primary point of contact for equipment OEMs, service technicians, and maintenance vendors. - Coordinate service calls, preventive maintenance visits, repairs, and warranty work. - Review vendor scopes, service recommendations, and repair proposals. - Track vendor performance, equipment service agreements, and maintenance costs. - Develop relationships with critical equipment manufacturers and local service providers to improve response times. Team Leadership - Provide technical direction and mentorship to maintenance technicians and other operations personnel. - Establish maintenance standards, troubleshooting procedures, and equipment-specific work instructions. - Help develop the long-term maintenance organization as Mach's manufacturing footprint expands. - Partner closely with Manufacturing, Engineering, Facilities, EHS, Quality, and Operations leadership. - Support training and knowledge transfer related to equipment operation, basic troubleshooting, and operator-level maintenance. Required Qualifications - 5–8+ years of experience in industrial maintenance, manufacturing equipment maintenance, CNC maintenance, machine-tool service, or a related technical field. - Strong hands-on experience maintaining and troubleshooting CNC machining equipment. - Experience with one or more major CNC/machine-tool manufacturers such as DMG MORI, Haas, Mazak, Okuma, DN Solutions/Doosan, or similar equipment. - Strong mechanical troubleshooting skills, including bearings, spindles, ball screws, linear guides, lubrication systems, hydraulics, pneumatics, pumps, and cooling systems. - Working knowledge of industrial electrical systems, motors, sensors, relays, contactors, VFDs, and machine control systems. - Ability to interpret electrical schematics, mechanical drawings, equipment manuals, and OEM technical documentation. - Experience developing or executing preventive maintenance programs. - Experience working with a CMMS or other maintenance/work-order management platform. - Strong understanding of Lockout/Tagout and industrial equipment safety practices. - Ability to independently troubleshoot equipment failures in a fast-paced production environment. - Ability to work safely around industrial machinery and manufacturing operations. - Ability to lift, carry, push, or pull equipment and components associated with normal maintenance activities and work in standing, kneeling, climbing, or other positions as required. Travel Requirements - This position may require up to 20% travel to support Mach Industries facilities, projects, equipment installations, maintenance activities, and operational needs at other company locations. - Travel may include scheduled and short-notice trips depending on business requirements Preferred Qualifications - 10+ years of industrial maintenance or CNC/machine-tool maintenance experience. - Previous experience as a CNC Field Service Technician, Maintenance Lead, Senior Maintenance Technician, or similar role. - OEM-specific training or certifications from DMG MORI, Haas, Mazak, Okuma, Fanuc, Siemens, Heidenhain, or similar manufacturers. - Experience troubleshooting Fanuc, Siemens, Heidenhain, or similar CNC controls. - Experience with PLC troubleshooting and industrial controls. - Experience with 3-axis, 4-axis, and 5-axis machining centers, CNC lathes, mill-turn machines, or other advanced machine tools. - Experience supporting manufacturing environments within aerospace, defense, automotive, precision machining, or other high-reliability industries. - Experience with predictive maintenance technologies such as vibration analysis, thermal imaging, oil analysis, or condition monitoring. - Experience building maintenance and spare-parts programs in a rapidly growing manufacturing environment. - Electrical, mechanical, machining, HVAC, or industrial maintenance trade certification is a plus. Additional Requirements - Available to work extended hours and weekends as needed ITAR Requirements To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here . Pay Range $150,000 — $180,000 USD At Mach, we believe that compensation is more than just a paycheck. It's a comprehensive package designed to reward the time, skills, and expertise you bring to our team. We are committed to offering competitive compensation that is equitable, transparent, and aligned with market trends. Key Elements of Our Compensation Philosophy: - Competitive Salaries : We continuously research market rates to ensure our salaries are competitive with those in our industry and geographic location. - Performance-Based Incentives : Our bonus structure is tied to both individual and company performance, creating a win-win scenario that motivates our team members to excel. - Equity Participation : We offer stock options or equity to employees, ensuring that you share in the success and growth of the company. - Benefit Packages : Our benefits include healthcare, dental and vision plans, retirement savings, and paid time off, because we understand that your well-being extends beyond the office. - Professional Development : We allocate funds for continuing education, training, and career growth. - Transparency : We are committed to openness about our compensation tiers and how decisions are made, ensuring trust and mutual respect. By joining Mach, you’re not just accepting a job—you’re becoming a key part of a team that values your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success. Data Privacy To view Mach Industries candidate data privacy policy, please visit https://machindustries.com/privacy-policy . Disclosures This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license. Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S. The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development. Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!